Intel: Intel Demonstrates First Fully Integrated Optical I/O Chiplet

How It Works: The fully Integrated OCI chiplet leverages Intel’s field-proven silicon photonics technology and integrates a silicon photonics integrated circuit (PIC), which includes on-chip lasers and optical amplifiers, with an electrical IC. The OCI chiplet demonstrated at OFC was co-packaged with an Intel CPU but can also be integrated with next-generation CPUs, GPUs, IPUs and other system-on-chips (SoCs).

This first OCI implementation supports up to 4 terabits per second (Tbps) bidirectional data transfer, compatible with peripheral component interconnect express (PCIe) Gen5. The live optical link demonstration showcases a transmitter (Tx) and receiver (Rx) connection between two CPU platforms over a single-mode fiber (SMF) patch cord. The CPUs generated and measured the optical Bit Error Rate (BER), and the demo showcases the Tx optical spectrum with 8 wavelengths at 200 gigahertz (GHz) spacing on a single fiber, along with a 32 Gbps Tx eye diagram illustrating strong signal quality.

The current chiplet supports 64 channels of 32 Gbps data in each direction up to 100 meters (though practical applications may be limited to tens of meters due to time-of-flight latency), utilizing eight fiber pairs, each carrying eight dense wavelength division multiplexing (DWDM) wavelengths. The co-packaged solution is also remarkably energy efficient, consuming only 5 pico-Joules (pJ) per bit compared to pluggable optical transceiver modules at about 15 pJ/bit. This level of hyper-efficiency is critical for data centers and high-performance computing environments and could help address AI’s unsustainable power requirements.

About Intel’s Leadership in Silicon Photonics: As a market leader in silicon photonics, Intel leverages more than 25 years of internal research from Intel Labs, which pioneered integrated photonics. Intel was the first company to develop and ship silicon photonics-based connectivity products with industry-leading reliability at high volume to major cloud service providers.

Intel’s main differentiator is unparalleled integration using hybrid laser-on-wafer technology and direct integration, which yield higher reliability and lower costs. This unique approach enables Intel to deliver superior performance while maintaining efficiency. Intel’s robust, high-volume platform boasts shipping over 8 million PICs with over 32 million integrated on-chip lasers, showing a laser failures-in-time (FIT) rate of less than 0.1, a widely utilized measure of reliability that represents failure rates and how many failures occur.

These PICs were packaged in pluggable transceiver modules, deployed in large data center networks at major hyperscale cloud service providers for 100, 200, and 400 Gbps applications. Next generation, 200G/lane PICs to support emerging 800 Gbps and 1.6 Tbps applications are under development.

Intel is also implementing a new silicon photonics fab process node with state-of-the-art (SOA) device performance, higher density, better coupling and vastly improved economics. Intel continues to make advancements in on-chip laser and SOA performance, cost (greater than 40% die area reduction) and power (greater than 15% reduction).

What’s Next: Intel’s current OCI chiplet is a prototype. Intel is working with select customers to co-package OCI with their SoCs as an optical I/O solution.

Intel’s OCI chiplet represents a leap forward in high-speed data transmission. As the AI infrastructure landscape evolves, Intel remains at the forefront, driving innovation and shaping the future of connectivity.

More Context: Intel Silicon Photonics (Intel.com)

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