F-150 Lightning production shutdown to last 5 weeks, Ford says

Ford Motor Co. said Thursday it plans to restart production of the all-electric F-150 Lightning at the Rouge Electric Vehicle Center in Dearborn on March 13 — ending what will be a five-week disruption.

Ford stopped factory operations on the Lightning immediately following a Feb. 4 battery fire in a holding lot in Dearborn that stored vehicles awaiting quality review prior to shipment to dealers. The fire burned one pickup truck and spread to two others, the automaker said.

Battery production for the Lightning begins in Atlanta, with Ford battery supplier SK On; the battery is assembled at the Rawsonville Ford Plant in Ypsilanti. At issue is the battery itself, not assembly. Ford has been working with SK On to identify the battery issue and remedy the situation.

Ford declined Thursday to specify the root cause of the issue.

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Emma Bergg, director of electric vehicle and BlueOval City Communications, told the Free Press on Thursday that the restart date allows time for SK On to build the battery packs needed and deliver them to the Lightning production line.

“In the weeks ahead, we will continue to apply our learnings and work with SK On’s team to ensure we continue delivering high-quality battery packs — down to the battery cells,” Bergg said.

As the plant ramps up production of the Lightning, Bergg said, “we will continue holding already produced vehicles while we work through engineering and parts updates.”