GM’s Factory ZERO helps fix Corvette plant after tornado rips through

The second shift at General Motors Bowling Green Assembly in Kentucky ended late Friday and some 400 workers filed out into the night.

But 20 or 30 remained inside the plant when, in the early morning hours Saturday, alarms inside the factory sounded.

The workers knew what it meant: Head to a designated shelter in the basement, said Jason Watson, shop chairman for UAW Local 2164, which represents the hourly workers at Bowling Green Assembly located about an hour north of Nashville, Tennessee.

General Motors Bowling Green (Kentucky) Assembly plant where it makes the Corvette. The plant sustained damage from a tornado that hit Saturday, Dec. 11, 2021.

Within minutes a tornado touched down, tearing through the community with Bowling Green Assembly right in its path. The National Weather Service in Louisville estimated the tornado’s windspeed in Bowling Green at 150 mph.

Pete Desai, owner of the Cardinal Motel in Bowling Green, Kentucky surveys tornado damage on December 12, 2021. Dozens of devastating tornadoes roared through five US states overnight, leaving more than 80 people dead on December 11, 2021 in what President Joe Biden said was "one of the largest" storm outbreaks in history.

“Thankfully all the systems in the plant worked,” Watson told the Free Press. “The take-shelter alerts that are broadcast … people took cover and once the all-clear sounded they were permitted to go home. None of them said they were scared, because they couldn’t tell what was going on. When you’re in the basement, a bomb could go off and you wouldn’t hear it.”

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But above ground, the plant’s roof was on fire. There was sustainable damage to the building’s shell, said Watson.

GM builds the popular Corvette sports car at Bowling Green, but this week production is idled and all 1,200 of those on the assembly line are laid off. About 90 skilled trades workers remain on the job, Watson said.  

GM calls on Factory ZERO

GM confirmed the fire  was a result of the tornado.

The fire damaged the facility, including the roof and an employee entrance.

“The small number of employees that were onsite are all safe,” said GM spokesman David Barnas.

He said the plant shutdown is “only announced as down for this week at this point.”