Electric big rigs face uphill trip from show floor to highways

After electric cars, here come the battery trucks.

Global leaders Daimler Truck Holding AG and Volvo AB are joining dozens of commercial-vehicle makers in Germany this week to showcase their latest electric semis, with more zero-emissions vehicles debuting at the IAA Transportation show than ever before.

Daimler is unveiling the Mercedes-Benz eActros, capable of hauling 22 tons of cargo for 311 miles before it needs to recharge. Traton SE’s MAN brand is showing off a 40-ton truck that will accommodate fast charging. Sweden’s Volvo is offering visitors test drives of its electric rigs at the Hanover event.

A cameraman films an electric e-Actros truck at the annual shareholders' meeting of the Daimler Truck Holding AG, in Stuttgart, southern Germany, on June 22, 2022.

The key question executives will have to answer is just how long it will take for their heavy-duty vehicles to make the jump from show floor to cruising along highways. High battery prices and a virtually non-existent truck charging network remain significant hurdles just as haulers weigh investments during an unprecedented energy crisis in Europe and a slowing global economy.

“A lot more electric trucks are available now, but their adoption is lagging behind, especially in Europe,” said Nikolas Soulopolous, an analyst at BloombergNEF. “Production capacity is still ramping up slowly, there are not enough suitable public chargers available and truck batteries remain expensive.”

Still, there’s pressure to make the shift. Companies in Europe need to comply with tighter rules on trucks operating in urban areas as cities push to improve air quality. Electrifying heavy-duty vehicles will be key for tackling climate change as they’re responsible for around a quarter of the European Union’s road transport emissions.

Martin Daum, CEO of Daimler Truck Holding AG, shoots a selfie with his smartphone as he poses next to a Mercedes-Benz e-Actros truck at the company's annual shareholders' meeting in Stuttgart, southern Germany, on June 22, 2022.

Brussels wants the industry to cut CO2 output of new trucks 30% by 2030, and most manufacturers are betting that battery-electric – rather than hydrogen fuel cells – will be the dominant technology to achieve that. Yet the majority of countries in the region aren’t offering anything close to the $40,000 incentives the US plans to dole out to buyers of an electric heavy-duty truck.

Traton, owned by Volkswagen AG, has pledged that half of its trucks shipped by the end of this decade will run without fossil fuels. Its Scania brand this year delivered an 80-ton electric truck to forest company SCA, which is using the vehicle to haul timber in northern Sweden. Last week, Volvo started series production of its heavy-duty electric rigs and said it has already sold more than 2,600 battery-powered trucks.

“For some use cases, in particular shorter urban duty cycles, the total cost of ownership of battery-electric trucks can soon be as low as that of a diesel vehicle,” Soulopolous said.

Timelines for series production vary as manufacturers struggle to ramp up capacity and battle to source enough parts.

Daimler’s eActros won’t be mass-produced until 2024, with MAN’s rig due a year later. Nikola Corp., which plans to unveil its fuel-cell Tre FCEV Beta at this week’s show, has only delivered a few dozen trucks and now risks becoming distracted by the criminal fraud trial of its founder Trevor Milton. And Tesla Inc. has delayed its Semi several times.