Tag: Manufacturing

Skoda Expands Karoq Production To Second Plant

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More on this:1 Skoda Fabia Geneva Debut Teased by Official Sketch2 Skoda Yeti 1.8 TSI Doing 4×4 Snow Drifts Is Just Weird3 Skoda Karoq 2.0 TDI 150 HP Acceleration Test: Slightly Faster Than Claimed4 Skoda Fabia WRC Special Editon Has Green Wheels and 1.4 Turbo5 Skoda Remembers 1100 OHC Racing Car On Its 60th Birthday
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Skoda Expands Karoq Production To Second Plant

23 Jan 2018, 9:57 UTC · by Mircea Panait
/ Home / News / Car Profile

Mlada Boleslav may be the stomping ground of Skoda, but the Karoq’s place of origin is Kvasiny. But as demand for the compact-sized crossover keeps on growing, the automaker sees fit to add the all-new Karoq to the Mlada Boleslav plant too, effective January 2018.
33 photos“We are proud to have established Mlada Boleslav – beside Kvasiny – as a further production site for the Karoq in the Czech Republic,” declared Michael Oeljeklaus, board member for production and logistics at Skoda Auto. “The high demand for our SUV models underlines the fact that we have launched the right vehicles at the right time.”
When all is said and done, the Karoq is more appealing than the Yeti it replaces, whichever way you look at it. With pricing from less than €20,000 for the front-wheel-drive model with a manual transmission and the 115-horsepower 1.0 TSI, the newcomer bridges the gap between the best-selling Octavia and Kodiaq. A smaller crossover (subcompact in size), based on the SEAT Arona, will be added to the lineup in 2019.
To keep up with demand, Skoda poured lots of money into Mlada Boleslav to sustain production. On full song, the factory is capable of producing 320 examples of the Karoq on a daily basis. The fact of the matter is, no other Skoda except for the Karoq is made in two Czech plants, and that’s saying something about the model’s commercial success.
In addition to value for money and ample space, the Karoq is gifted with Kodiaq-infused styling and the dynamic capabilities of Volkswagen’s MQB platform. Customers who want the best Skoda can offer are offered optional extras that include LTE connectivity with Wi-Fi hotspot, a fully customizable digital instrument cluster, and the seven-speed DSG gearbox.
At the present moment, the most powerful Karoq is the 1.5 TSI and 2.0 TDI, both rated at 110 kW. Research and development head Christian Strube is advocating for a hotter Karoq, though it remains to be seen if the higher-ups will give him the go-ahead for the RS.

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Australian Car Production Stops With The Last Holden VF II Commodore

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Australian Car Production Stops With The Last Holden VF II Commodore

20 Oct 2017, 15:54 UTC · by Mircea Panait
/ Home / News / Industry

The very first Holden to roll off the line is the 48-215 at Fishermans Bend on November 29, 1948. On October 20, 2017, the story concludes with the final VF II Commodore built at the Elizabeth plant, a Redline model which marks the end of the General Motors RWD Zeta platform and Australian car production.
8 photos“It’s the very last ‘true’ Holden, isn’t it?” Rightly so, and its replacement is a badge-engineered Opel Insignia marketed as the ZB Commodore. Front-wheel-drive by nature and capable of accommodating a V6 in the engine bay, there’s no denying the ZB isn’t the replacement the VF Commodore deserves.
Ford pulled out of Australia, and so did Toyota, leaving the sovereign country dependent on imports. All is not lost, however, as Holden prepares to welcome the Chevrolet Camaro as its new flagship in 2018. Converted to right-hand drive, of course, with the help of HSV. Oh, and by the way, HSV is expected to change its name into Walkinshaw. Because why not?
“The passion and dedication of the team here is second to none, it has been an honor to work alongside them. In the final years of production, we have been building categorically the best-quality cars to ever roll out of this plant, and our last car was our best,” declared Richard Phillips, Holden’s executive director of manufacturing. So, what happens to Elizabeth’s workers?
Up to this point, the transition program has resulted in approximately 85 percent of the workers finding new jobs. What’s more, 1,000 people will be retained as direct staff in Melbourne and across national zone offices. The 200-strong dealer network, meanwhile, consists of 6,000 employees.
Scheduled to go on sale in early 2018, the Holden ZB Commodore will be available with an assortment of four- and six-cylinder engines. The range-topping VXR will rely on a 3.6-liter V6 with a 9-speed automatic transmission and an all-wheel-drive system. In regard to output, 235 kW and 381 Nm of torque is not nearly enough compared to the LS3 V8 of the VF II Commodore, but then again, that’s how the cookie crumbles for Holden these days.

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New Aston Martin V8 Vantage Is Almost Sold Out For The First Year Of Production

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New Aston Martin V8 Vantage Is Almost Sold Out For The First Year Of Production

23 Nov 2017, 15:01 UTC · by Mircea Panait
/ Home / News / Car Profile

At $149,995, the all-new Aston Martin Vantage is more expensive than the model it replaces. But despite the price hike, the automaker has trouble with satisfying the demand for the British sports car with a German heart.
51 photos
Bloomberg had a chat with Dr. Andy Palmer, the architect behind Aston Martin’s “Second Century” plan and the man who OK’d the way the all-new Vantage looks. And according to Palmer, “most of our production for next year is already sold out,” which means the waiting list is growing with each and every day that passes. This, however, is good news for AM.
The 2005 Vantage was a huge hit, selling 21,500 examples over the course of 12 years. With the incredible demand the all-new generation was met on its world debut, color us surprised the succeeding model won't outsell the forerunner in a few years' time. After all, it targets a completely different audience compared to the former-gen Vantage.
Did you think the unconventional looks are a coincidence? Think again, for Palmer made it clear the V8 Vantage is “aspirationally younger, cooler, better.” You know, the sort of customers who don't want an Aston Martin because James Bond has one, but because the Porsche 911 is too generic for their liking.
The M177 engine, which doesn’t come from the Mercedes-AMG GT, sweetens the deal with 510 PS (503 horsepower) and 685 Nm (505 pound-feet) of torque. Not only does it give the DB11 V8 a run for its money, but the Vantage also happens to be developed from the get-go to be as sporty as possible without making too many compromises in terms of comfort.
Next year will see the introduction of the manual-equipped V8 Vantage, and later on, Aston Martin will expand the lineup with the V12 Vantage. The ultimate expression of the smallest model in the range will borrow the 5.2-liter twin-turbo V12 from the DB11. The AE31 will take on the almighty Ferrari 812 Superfast in the next-generation Vanquish, which is currently testing on the Nurburgring within an inch of its life.

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BMW i3 Production Hits 100,000 Units, i8 Roadster To Be Made In Leipzig

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BMW i3 Production Hits 100,000 Units, i8 Roadster To Be Made In Leipzig

30 Oct 2017, 14:15 UTC · by Mircea Panait
/ Home / News / Car Profile

Inaugurated in 2010, the Leipzig plant in Germany is where BMW manufactures the i3 and i8. The former celebrates a production milestone after the 100,000th i3 rolled off the assembly line, while the i8 family will usher in the Roadster in 2018. And similar to the coupe, it will also be built in Leipzig.
85 photosThese announcements were made by plant director Hans-Peter Kemser and chairman of the Board of Management, Harald Kruger, as the launch of the BMW Battery Storage Farm. Essentially a storage unit comprised of 700 batteries sourced from used i3s, the eco-friendly setup is connected to the plant’s wind turbines, and it’s integrated with the public power grid of Saxony.
Moving back to cars, the i3 is currently produced at a rate of approximately 120 vehicles per day. In regard to production, the number of i3s manufactured in 2016 totals 26,631, sensibly more than the 2,783 i8s built in the same period. The ratio will likely soldier on in 2018, when the i8 Roadster will be added to the range, breathing new life into the brand’s plug-in hybrid flagship.
According to Kruger, BMW will offer no less than 25 models with electrified drivetrains by 2025, including the long-anticipated i5 and the iNext. “With BMW i as our spearhead, we intend to remain the leading premium supplier of electro-mobility going forward,” declared the official. Speaking of electro-mobility going forward, the 530e iPerformance is the first BMW to be offered with wireless charging capability, a feature that’ll become available next year.
While the i8 Roadster is too expensive for the reach of mere mortals who want to go green, the i3 is more than adequate for those in the market for a premium-oriented EV and range-extended electric vehicle. According to an undisclosed tipster, the i3 will receive a battery upgrade sometime in 2018, which is expected to offer 42.5 kWh capacity and a much-needed boost in driving range.

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This Is The Welding Line Where The U.S.-spec 2019 Ford Ranger Will Be Made

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This Is The Welding Line Where The U.S.-spec 2019 Ford Ranger Will Be Made

23 Dec 2017, 17:00 UTC · by Mircea Panait
/ Home / News / Industry

Miss the Ranger? The Ford Motor Company is bringing it back to North America for the 2019 model year, and as the Blue Oval previously confirmed, it will be made in Wayne at the Michigan Assembly Plant. And what you see in the following video is the welding line where the all-new Ranger will be assembled, including the no-nonsense Ranger Raptor off-road sports truck.
86 photosWayne is the place where the body-on-frame Bronco will also be made, following an investment of $850 million in the facility. Production of the Ranger, meanwhile, is confirmed to start in late 2018, with the first pickups expected to arrive in dealership showrooms by the end of the year.
The industrial robots on the Ranger’s welding line are developed by FANUC, an automation products and services company that’s regarded as the best in the world in terms of industrial robots. As for how the U.S.-spec Ranger will differ from the one on sale right now in other countries, Ford will definitely modify the mid-size pickup’s chassis. A stronger frame is utmost important if the Ranger wants to comply with the safety protocol enforced in North America, which recently saw the Dodge Viper go the way of the dodo.
Based on spy photos of pre-production models, the real deal will be a mix of the F-150’s design and the proportions of the T6 Ranger. Think Chevrolet Colorado-sized, which is perfectly-sized even for the most urban of areas. Towing and payload capacities should also be comparable to the Colorado, although the European version of the Ranger is of better reference.
When specified with the 3.2-liter TDCi inline-five with 200 metric horsepower and 4×4, the European Ranger’s maximum towable mass is rated at 3,500 kilograms (7,716 pounds). As for payload, the most capable variant available is the 2.2-liter TDCi 160 PS 4×4, boasting 1,269 kilograms (2,798 pounds).
It remains to be seen if the U.S.-spec Ranger will be offered with a diesel option, which would make sense considering the optional Duramax of the Colorado and Power Stroke V6 of the F-150. As for the dune-bashing Raptor, the most likely powerplant to expect is the 2.7-liter EcoBoost V6.
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Citroen C4 Hatchback Going Out Of Production, Replacement Coming In 2020/2021

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Citroen C4 Hatchback Going Out Of Production, Replacement Coming In 2020/2021

27 Oct 2017, 14:36 UTC · by Mircea Panait
/ Home / News / Car Profile

The introduction of the C4 Cactus facelift is a two-sided matter for Citroen. The compact-ish crossover effectively replaces the C4 hatchback, which is one of the least exciting cars in the segment, as well as one of the oldest.
11 photosNot accounting for the first generation (2004 to 2010), the C4 hatchback has been with us since 2010. Also offered as a sedan and in Aircross flavor, the C4 also brought forth the DS 4, which happens to suffer from peculiar flaws.
Listed on the French and British configurators from €18,950 and £21,310, respectively, you know the C4 hatchback doesn’t have a winning chance against the likes of the cheaper and funkier C4 Cactus. So what did Citroen’s higher-ups decide given this dire situation? Phase it out, of course!
The confirmation comes from Xavier Peugeot, senior vice president of product planning at Citroen. “The current C4 is a seven-year-old design and we had to make a decision. We will stop production and the C4 Cactus will take its place,” he told the peeps at Autocar, and that settles the deal. But what will happen with the void left by the C4 hatchback? After all, the compact segment is hugely popular in Europe, and Citroen cannot afford to misstep.
As it happens, the French automaker is developing a C-segment hatchback for launch in 2020, 2021 at the latest. An all-new model from the ground up, the all-new C4 hatchback is expected to ride on the EMP2 platform, which underpins many cars in the PSA lineup, from the Peugeot 308 to the DS 7 Crossback, as well as light commercial vehicles such as the Toyota Proace.
Needless to highlight, the 2020/2021 Citroen C4 hatchback will borrow the Progressive Hydraulic Cushion suspension system from the C4 Cactus and C5 Aircross. According to Citroen head honcho Linda Jackson, “we are talking here about 21st-century comfort in suspension and seats.”

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Polestar 1 Production Plant Starts Construction In China

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Polestar 1 Production Plant Starts Construction In China

20 Nov 2017, 13:55 UTC · by Mircea Panait
/ Home / News / Industry

Chengdu isn’t just one of the most populous areas in the People’s Republic of China, but it briefly served as the capital of the country from 1949 until the closure of the Chinese Civil War. Chengdu is the region’s equivalent to Silicon Valley in the United States, which might have had something to do with Polestar deciding to set base in this area of China.
21 photosSpun off from Volvo as a standalone brand and controlled by Geely, Polestar announced that the production facility for the 1 plug-in hybrid supercoupe is coming together in Chengdu. By mid-2018, the factory should be completed and ready to start tooling and pre-production tests.
The nine-month construction plan is challenging in its own right, but then again, the Polestar 1 is a plug-in hybrid unlike any before it. If that wasn’t impressive enough, Polestar highlights the plant “will be the most environmentally-responsible car factory in China.” And that’s saying something considering China’s environmental record isn’t all that green.
“We are building a Production Centre that is a reflection of our brand,” declared head honcho Thomas Ingenlath. “A facility that is modern, progressive, technically advanced and environmentally responsible. The Polestar Production Centre will be an embodiment of the Polestar brand.”
Described by its maker as a grand touring coupe, the 1 features a performance-oriented powertrain with 600 horsepower on tap and up to 150 kilometers of electric range. To whom it may concern, that translates to the longest pure electric distance of any hybridized car in the world.
Production of the 1 will start by mid-2019 and be capped at 500 examples per year, with pricing expected to range from €130,000 to €150,000 ($153,000 to $177,000) for the entry-level trim. There’s also the possibility Polestar will adopt the Care by Volvo subscription service introduced by the XC40. It all boils down to a flat fee that covers things such as the cost of the car, insurance, and maintenance into one monthly paid installment.

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2018 Ford Expedition Starts Production At Kentucky Truck Plant

30 Oct 2017, 16:54 UTC · by Mircea Panait
/ Home / News / Car Profile

Following an investment of $900 million, the Kentucky Truck Plant is capable of churning out the all-new Ford Expedition and Lincoln Navigator. After the luxed-up Navigator started production on September 25, the Expedition followed suit. One of the first customers of the full-size SUV is Houston pastor Develron Walker (pictured), who received his 2018 Expedition as a gift from FoMoCo.
26 photosWhy’s that? Hurricane Harvey took its toll on Develron’s church and community, as well as his previous car. Walker argues the church was denied both government assistance and a small business loan, despite the fact the pastor and his congregation helped 200 families following the storm. And that, ladies and gentlemen, is the narrative behind Ford’s generous benefaction.
“Even while facing extremely tough circumstances, Pastor Walker has shown his relentless commitment to helping those in his community, and we hope the Expedition will help him go further with his ministry as they rebuild,” declared Joe Hinrichs, the Dearborn-based automaker’s president of global operations.
Just like the previous Expedition, the 2018 Expedition is propelled by a 3.5-liter twin-turbo V6. The EcoBoost engine is rated at 375 horsepower and 470 pound-feet of torque, but there’s a more powerful tune available. Reserved for the Platinum trim level, the more potent EcoBoost develops 400 ponies and 480 pound-feet. Regardless of trim level and drivetrain specification, the newcomer relies on a 10-speed automatic transmission co-developed with GM.
Arriving at dealerships in the coming weeks, the 2018 Ford Expedition is expected to boast best-in-class mileage. What’s for certain, however, is that the redesigned Expedition is the best of its class in terms of towing, being capable of trailering 9,300 pounds (4,218 kilograms). Pricing kicks off at $51,695 for the Expedition XLT. The slightly longer XLT Max will set you back $54,385. At the other end of the spectrum, the 2018 Ford Expedition Platinum Max retails at $75,400.
Those interested in the 2018 Lincoln Navigator, well, the full-sized luxobarge is considerably more expensive. The base model starts at $72,055 while the Black Label retails at $93,705.
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Volkswagen Production Milestone: 6 Million Vehicles Manufactured In One Year

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Volkswagen Production Milestone: 6 Million Vehicles Manufactured In One Year

30 Dec 2017, 12:43 UTC · by Mircea Panait
/ Home / News / Industry

The Volkswagen Group is the world’s largest automaker by sales volume, delivering 10.3 million vehicles in 2016. Production, as expected, is another area where the Wolfsburg-based company is at the top of its game.
10 photosWith a few days to go until 2017 turns to 2018, the Volkswagen brand (not group) announced that it had produced six million vehicles in the current calendar year. It’s a production record made possible by 50-plus plants located in 14 countries, and a product portfolio of 60-plus models.

“More than six million vehicles produced in 12 months – there is one thing that this shows above all: our plants and employees are continually improving their production competence. We have top teams in production which successfully master growing demand from customers,” declared Thomas Ulbrich, whose role is that of Member of the Board of Management of the German brand responsible for Production & Logistics.
Volkswagen highlights that the models which made the production record possible are the Jetta, followed by the Golf, Santana, Passat, and Polo. These are all nameplates with tradition for the brand, though newcomers also had a say in the result, especially the Tiguan, T-Roc, and the Arteon.
This year’s result brings the total number of Volkswagen vehicles produced to more than 150 million since the first-ever Bettle rolled off the line 72 years ago. And thanks to the Transform 2025+ strategy, the German automaker is planning even bigger things in the immediate future.
In the first phase of the plan, Volkswagen intends to strengthen its presence in the sport utility vehicle and crossover segments by introducing 19 new models by 2020. The second phase, meanwhile, will see the brand go on the electric offensive with the I.D. family of models. Underpinned by the MEB vehicle architecture, three models are already confirmed for launch in the first instance: the I.D. hatchback, I.D. Crozz crossover, and I.D. Buzz van.

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Volvo XC40 Starts Production, T5 Twin Engine PHEV And EV Coming In 2018 And 2019

The smallest utility vehicle Volvo ever made is now production reality. The XC40 started rolling off the assembly line in Ghent, Belgium today, and the first customer-bound crossovers are en route to Volvo dealers.

To date, Volvo received more than 13,000 orders for the newcomer of the XC family… (continue reading >>)