Toyota struggles to save breakthrough Prius hybrid

Source: Toyota
2019 Toyota Prius AWDde

In an automotive industry that offers American buyers hundreds of different options, few models have the immediate name recognition of the compact Toyota Prius.

When it debuted in Japan in 1997, it became the world's first mass-market hybrid electric vehicle and demand exploded when it reached the U.S. three years later.

The Prius delivered around 50 miles a gallon and had far more interior space than the typical fuel-saving minicar — all at an affordable price. That made it the best-selling car of any form in California, and the best-selling hybrid vehicle worldwide earlier this decade.

But, as an updated 2019 version of the Prius gets ready to roll into U.S. showrooms, Toyota is facing a difficult situation. Sales of the Prius have been tumbling for several years and were down 23.2 percent for the first 11 months of 2018. The new version delivers updates Toyota hopes will revive the hybrid's momentum, including a new all-wheel-drive system that could improve its appeal in the Snowbelt. But whether that will be enough is uncertain and company officials admit they're struggling to figure out what to do next.

First look

“For the next Prius we have to think about how to … separate [it] from the rest of the Toyota line-up,” Deputy Chief Engineer Koichi Kaneko said in an interview in Kohler, Wisconsin where the automaker was giving journalists a first chance to drive the 2019 model last week.

There are a variety of reasons why Toyota sold just 3,180 of its Prius hatchbacks in November. Sales of the entire Prius “family,” including a plug-in hybrid version, are running barely a quarter of its peak.

The sharp downturn in fuel prices has scuttled sales of all mileage-minded vehicles. But, as Kaneko alluded to, Toyota has also diluted the appeal of the Prius by now offering hybrid powertrain options on a variety of its more conventional models, such as the Corolla sedan and RAV4 crossover-utility vehicle.

The RAV4 is now Toyota's best-selling American model, last year nudging past the familiar Camry sedan. And some observers believe the hybrid version of the cross-over utility vehicle could out-sell Prius in 2019. As a result, many are questioning whether Toyota even needs the Prius anymore.

“Toyota can say the Prius did everything they needed,” said Stephanie Brinley, principal automotive analyst for IHS Markit, helping burnish the Japanese automaker's green credentials and proving there's a market for gas-electric drivetrain technology.

“But what do they need Prius for” anymore? Brinley quickly added. “It's difficult to walk away from a nameplate with so much equity, but it may make sense to drop it.”

For now, at least, that's not something Toyota plans to do. And the 2019 model shows that the automaker is looking for ways to revitalize the hybrid hatchback's appeal. That includes some modest tweaks to interior and exterior design responding to wide criticism of the fourth-generation model after its 2016 model-year debut.

More technology

There's also a lot more technology, something that appears to appeal to buyers of a vehicle using a high-tech powertrain. There's a tablet-sized 11.6-inch touchscreen, lots of USB ports, Apple CarPlay and the Toyota Safety Sense suite of advanced driver assistance systems, such as forward collision warning with automatic emergency braking.

But the biggest addition for 2019 is an electric all-wheel-drive system that markedly improves the Prius hatchback's grip on slick roads, as Toyota set out to demonstrate during its media preview in frigid Kohler.

The system is a simpler version of the all-wheel-drive technology found on some products, and works only at relatively low speeds, but it helps Toyota maintain Prius's position as “an affordable hybrid.” A base model starts at just $23,770, and versions with all-wheel-drive start at $26,380.

Still, Toyota officials concede that the 2019 updates aren't going to be enough to keep Prius a viable player going into a future where, as Brinley points out, virtually all products will use some form of electric drive. General Motors and Volkswagen are planning to eliminate gas and diesel drive technology entirely.

“Toyota has to be ready to respond to these trends” reshaping the automotive market and might even have to consider the possibility of either shifting to a crossover body style or adding a CUV to the broader Prius family that today also includes the small Prius C and bigger Prius V.

“I don't think Prius can be the same as before,” said Kaneko, looking forward to the gen-5 model that is just now beginning to enter the development process. “Our role is to figure out what we can do with it. We need to find a new direction.”

Though Toyota won't discuss the timing of that next model, its traditional product cadence would suggest it should reach market by around the 2022 model year. That is, of course, assuming Prius remains part of the brand's line-up. But considering how much Toyota has invested in the world's first hybrid, it clearly will be reluctant to give up on Prius without trying out every possible approach to keeping it viable.

Source: Toyota
2019 Toyota Prius AWDde

Toyota Prius AWD-e drive, Hyundai fuel cells, CO2 fines, Audi cameras: Today’s Car News

2019 Audi e-tron first drive – Abu Dhabi UAE, December 2018
We have a first chance to drive the new all-wheel-drive Prius AWD-e. Hyundai plans to build more fuel cells, but not necessarily for cars. Automakers face big fines for missing tight emissions targets for carbon dioxide in Europe. And our first experience driving with side-camera “mirrors” on real roads gives us pause. All this and more on Green Car Reports.

Our first chance to test the new 2019 Toyota Prius AWD-e came on appropriately snowy Wisconsin roads, where it climbed hills easily even without snow tires.

Automakers in Europe aren't rolling out electric cars quickly enough to avoid stiff fines for missing the European Union's strict limits on carbon-dioxide emissions.

Hyundai plans to expand production of fuel cells to start building the expected “hydrogen economy.” Many will be for large commercial vehicles and stationary applications, rather than personal cars, however.

Audi has been promoting its new side-view camera mirror system that will debut on the electric e-tron quattro SUV in Europe soon—but not in the U.S. version that's due in the spring. Our first chance to drive the car with the new system, however, left us just as happy that it isn't yet approved for U.S. sale.

Volkswagen has been caught in another scandal, this time involving selling uncertified pre-production cars as used cars in the U.S. and Europe between 2006 and 2018.

Finally, a new grant from the U.S. Department of Transportation will help BMW build more cars at the biggest automotive export factory in the U.S., its factory in Spartanburg, South Carolina. The factory builds the plug-in hybrid X5 xDrive 40e, among other SUVs.

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Toyota Prius AWD-e: Going light on the rear motor helps it hit 50 mpg

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2019 Toyota Prius
The all-wheel drive version of the Toyota Prius introduced last week at the LA Auto Show earns an astoundingly good EPA fuel economy rating of 50 mpg combined—nearly as good as the 52 mpg earned by much of the Prius lineup (LE, XLE and Limited).

But the system isn’t nearly as capable as the one you might encounter in Toyota’s utility vehicles, such as the Toyota RAV4 Hybrid or Highlander Hybrid, because its all-wheel drive system was conceived for getting out of snowy driveways, not necessarily for hauling the family up the mountain for a ski weekend.

DON’T MISS: 2020 Toyota Corolla Hybrid aims for 50 mpg—Prius tech meets frugal mainstream

The layout of the system—which adds a tiny 7-hp (5.3-kw) electric motor that can deliver 41 pound-feet of torque to the rear wheels—and the rationale behind it is mostly carried over from the Prius E-four, a model that has been sold in Japan for many years.

As Prius chief engineer Shoichi Kaneko explained to us last week at the LA Auto Show, it snows a lot in Japan. For snowy roads, front-wheel-drive vehicles have the hardest time with launch on an incline. So the first priority was to support a confident launch in stop-and-go traffic, uphill, on slippery roads.

In the Prius AWD-e, as with the E-four, the motor powers the rear wheels at up to 6 mph to help with launch, and it pitches in when needed at up to 43 mph.

CHECK OUT: 2019 Toyota Prius AWD-e priced at $27,300

Maintaining that 50-mpg mileage was a priority. Kaneko underscored that if you make it more of a full-time system, the amount of energy consumption increases. After going through some thorough optimization tests, Toyota found that the Prius got the best all-around efficiency by going with a lightweight, magnet-less (wound) motor—claimed to be a Toyota first—and skipping regeneration from the back wheels entirely.

2019 Toyota Prius

The benefits of having a true “coast mode” for the rear motor when it wasn’t being used outweighed any brake-regeneration gains that might have potentially been made with a rear permanent-magnet motor, Kaneko said.

For its U.S. rollout, it’s been reassessed and revamped to include new controls and Toyota’s latest version of its hybrid system.

READ MORE: Toyota Prius AWD-e earns 50 mpg with all-weather treads

Toyota has no plans to offer the AWD-e system on the Prius Prime, said Kaneko. Although when asked about the Subaru Crosstrek Hybrid, which uses Toyota’s hybrid transmission, fitted to a fully capable, even off-road capable all-wheel-drive system, Kaneko said that it reflects Subaru’s development priorities—and some efficiency decisions Toyota wouldn’t have made.

But with Toyota continuing its work on electric vehicles, it’s likely that the automaker soon will find a way to show that full-time all-wheel drive and top efficiency aren’t mutually exclusive.

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